Flexible packaging · free calculators

Cylinder / Plate Cost Spread

Gravure cylinder ya flexo plate ka kharcha, aur woh first order ke har pouch par kitna padta hai. Repeat order par tooling nahi lagti.

Cylinder / plate size

Cost = face length (cm) × circumference (cm) × ₹/cm² × colours.

Face length (mm)

Slit width + margin. Cylinder maker se confirm karo.

Circumference (mm)

Colours

Print repeat (one pouch) (mm)

Pouch Cost job se liya: 160 mm. Badalna ho to yahan likho.

4 repeat around — circumference theek hai.

Rate

Sourced default hai — apne cylinder / plate maker ka rate likho.

Up to 750 mm (₹/cm²)Sourced

Above 750 mm (₹/cm²)Sourced

Tier split (mm circ.)Sourced

Source: Kanodia Gravure, retrieved 12 Nov 2026 — ₹2.10/cm² below 750 mm circumference, ₹2.30/cm² above. Ek supplier ka published rate hai, market average nahi. Exactly 750 mm ko yahan lower tier maana gaya hai.

Spread over the order

Tooling ek baar ka kharcha hai. Chhote first order par yeh film se bhi zyada ho sakta hai.

First order quantity (pcs)

Expected repeat orders

Same cylinders, same quantity har baar.

Tooling cost

Total tooling

₹48,384

6 colours

Per colour

₹8,064

3,840 cm² × ₹2.10

First order

₹0.968

tooling per pouch

Repeat order

₹0.000

same cylinders, no new tooling

Area of one cylinder / plate3,840 cm²

Rate applied₹2.10/cm²

Per 1,000 on the first order₹968

If recovered over 2,00,000 pcsfirst order + 3 repeat₹0.242 / pouch

Quote mein first order aur repeat order ka rate alag dikhao. Poora pouch cost dekhne ke liye Pouch Cost tool kholo — wahan yahi size aur colours use hote hain.

These calculators are estimating aids. Example rupees are not market prices. Densities are library starting values — use your supplier TDS or a weighed GSM. GST default 18%; confirm HSN with your CA. This is not tax advice.